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MI - Manual Insertion

Electronic Parts Assembly Line

The Manual Insertion line forms an important part of the Electronic Manufacturing Services.

THM

  • Through-hole mounting is the process by which component leads are placed into drilled holes on a PCB on the Manual Insertion line at Esko Casting and Electronics Pvt Ltd.
  • Through-hole components are best used for high-reliability products that require stronger connections between layers.

Radial Lead Components

  • PCB SIZE –50MM X 50MM TO 450MM X 450MM 320MM X 280MM WITH AUTO PCB TRANSFER.
Details
  • PCB THICKNESS -0.79 – 2.36MM.
  • INPUT STATIONS -20 – STATIONS.
  • INSERTION ANGLE -0 TO 360, IN INCREMENTAL OF 1.
  • COMPONENT SIZE -BODY HT UPTO 23MM & DIA UPTO 13MM.
  • ERROR RATE -UPTO 500PPM.
  • COMPONENT TYPE -CAPACITOR, DIODE, RESISTOR, FUSE ETC. IN RADIAL TAPE FORM.
  • LEAD LENGTH -1.2 – 2.2MM (ADJUSTABLE).
  • 0 LEAD ANGLE -100 – 450 (ADJUSTABLE).
  • MACHINE ACCURACY -ACCURACY OF +/-0.01MM.
Manual Insertion RI 2 Machine
Manual Insertion Line machine

Wave Soldering Machine

  • Micro controller-based control panel.
Details
  • Full Titanium Finger conveyor with adjustable width from 70 mm to 300mm.
  • 4,5,&6  Degrees adjustable conveyor angle.
  • Standard- Foam fluxer.
  • 2 Stage pre-heating combination of hot air convection pre-heater.
  • Specially coated solder pot suitable for Lead-free.
  • O-Wave for SMD soldering.
  • Roll out solder pot.
  • Highly reliable AC motors with in-built speed control for stable wave height, SMD O-Wave and conveyor speed.
  • Automatic Finger cleaning system.

In Circuit Tester

  • Panel size(Typical) -420mm×330mm Standard.
Details
  • Test Points -256Pins Std. MAX 2048Pin.
  • Multi programs Multi blocks.
  • Measurement Time -S/O 1ms/Pin & Component test 0.75ms.
  • Test step –Infinity （up to memory
  • Inspection items Range.
  • Resistance -0.001Ω～40.00MΩ.
  • Capacitor -10.0pF～40m.
  • Coil -10μH～40H.
  • Diode , Digital Transistor & Function Test -0.1V～9.9V.
  • Current measurement -0.1μA～20mA(Bias 0.01V～9.99V).

Set Up for LED Driver

  • The tests are Performed as Prescribed in IS the Panel Carries out high voltage. The Set up is PC based.
Details
  • one by one and provides indication of the Test results as PASS or FAIL lamp for high voltage test.
  • It is very useful and handy in line testing on Mass production line as well as type Testing.
  • The total time for entire testing is less than 30 seconds.
  • Micro controller based sequential timer maintains the sequence of operation and displays the test status.

Automatic Test Equipment

  • 100% testing of products.
Details
  • No special skill required.
  • Human error free.
  • Computerized Documentation.
  • Low Cycle Time.
  • High accuracy.
  • General purpose instrument can test all the varieties of production items.
  • Useful for long-term Quality assurance of the 100% products.
Manual Insertion Automatic Test Equipment
PTLFM -Line Equipment

Power Transistor Lead Forming Machine

  • Suitable for power transistors or similar components in stick or tube.
Details
  • Tooling set is changeable for various kinds of forming.
  • Easy maintenance and simple die changing.

Automatic Radial 

Loose Component Lead Cutting

Details

Automatic Loose Radial components lead cutting machine like:

  • Ceramic Capacitor.
  • Electrolytic capacitor.
  • Box Capacitor.
ARLCLC-Automatic machine
JFM- Line machine

Automatic Jumper Forming Machine

  • Automatic Jumper wire Forming Machine.
Details
  • Machine Capable Of Forming A Right Angle Cut-And Bend Jumper-Link.
  • Wire Forms With A Pitch Jumper length Size Control Spanning From 2mm To 40mm.

High Temperature Oven

  • Microprocesses PID controller having 4 ramp & 4 soak profile having set mode.
Details
  • Alarm parameter.
  • Configuration parameter.
  • Profile parameter.
  • Set point profile.
  • PV error indicator.
  • parameter for locking.

Laser Marking Machine

  • Laser Type – Fiber Laser
Details
  • Usage/Application -Veterinary Tag / Seal Marking.
  • Marking Area -100 x 100 mm.
  • Marking Speed Capacity -8000 mm/s.
  • Marking Depth -0.5 mm.
  • Min. Line Width -0.012 mm.
  • Min. Character -0.17 mm.

Asphalt Potting Machine

  • Manual and auto dispensing valve
Details
  • Material Loading: Manually.
  • Clean dispense  quick cutoff avoids Messy spills.
  • Easy to move machine with pre-installed castor wheel.
  • Stainless steel vessels and equipped with job work- table.
  • Tank capacity : 80-150ltr.
  • Temperature Control: Digital (PID Controller).
Manual Insertion Potting machine